bevel planetary gearbox

bevel planetary gearboxes
Ever-Power planetary gearboxes are small power packs for coaxial applications where higher torques are required in limited spaces. Users benefit from compact top-class drive technology with especially high power densities and certainly smooth running actually at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input speed: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with actually higher ratios. Input aspect planetary stage in four sizes, suitable for any motor desired. Outside spiral bevel stage for powerful options such as hollow shaft, shrink disk, straight sided splined bore and inner involute spline. Gearbox sizes could be combined and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. quickness Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm depending on the gearbox size
Motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Lots of differents gear plans available
Bevel gearboxes could be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby other angles are also basically possible. The path of rotation of the drive shaft and the output shaft can be the same or opposing, depending on the installation scenario of the bevel gears.
The simplest type of bevel gearbox has a bevel gear stage with straight or helical teeth. This kind of gearing is certainly cheaper to manufacture. However, since only small profile coverage could be recognized with gearwheels with directly or helical teeth, this bevel gearbox operates quietly and has less transmittable torque than additional bevel gear teeth. When bevel gearboxes are used in combination with planetary gearboxes, the bevel equipment stage is usually realized with a ratio of just one 1:1 in order to increase the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth could be in the kind of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high degree of total insurance coverage, but are already more costly to produce than bevel gears with straight or helical teeth because of their design.
The benefit of spiral bevel gears is that both quietness and the transmittable torque can be increased. High speeds are also possible with this kind of gear the teeth. Bevel gearing generates high axial and radial loads during procedure, which can only become absorbed at one side because of the intersecting axes. Particularly when it is utilized as a rapidly rotating drive stage in multi-stage gearboxes, Bevel Planetary Gearbox special attention must be paid to the program life of the bearing. Also, unlike worm gearboxes, self-locking cannot be recognized in bevel gearboxes. When a right angle gearbox is needed, bevel gearboxes can be utilized as a low-cost alternative to hypoid gearboxes
The benefits of bevel gearboxes:
Use when set up space is limited
Compact design
Can be combined with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Reduce torques in single-stage tranny ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Gear Box with optimum design feature and latest technology of improving the geometrical precision of the gear the teeth profile with the team of experienced experts. We certainly are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Acceleration : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an interior toothed Ring Equipment to which are established 3 World mounted on earth carrier engaging also with sunlight Equipment (Pinion) and reduced Output rate is taken through Planet Carrier and Ring Equipment is remain stationary. Result shaft maintaining the same path of rotation as Input.
Ever-Power Bevel Planetary Equipment Boxes widely used in Material Managing Equipments, Mechanical Industry, Glucose Industry, Cement Industry, Chemical Industry, Food Industry, Construction Industry, Agricultural Industry, Power Industry, Cellular Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Glucose Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,Custom Build Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Insight, Solid Output, Hollow Input, Hollow Output, Solid Result Splined Shaft, Solid Insight Splined Shaft, Hollow Result Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are produced from superior quality raw materials such as for example Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in Size, having high Shock Load Capability, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Input and Result Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is developed and made to specifically meet the multiple requirements of our customers. The mixture of floor gears and precision gear components ensures performance performance and high uptime. Today’s selection of bevel planetary gearboxes contains four sizes, each as one, dual or triple stage style. This allows overall transmission ratios from i = 3:1 to i actually = 512:1 to be recognized. Each gearbox variant is also available as precision design with reduced backlash.
Innovative solutions for almost all applications and many options – often special customized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and floor ring gears
Case – hardenend and floor planet gears and sun
pinions guarantee high tranny quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with confirmed hollow drive shaft system
Integrated axial length compensation to pay
for thermal expansion of the motor shaft
High efficiency and clean running through high tooth
flank quality, planet gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth running achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Unique seals (labyrinth seals or dual seals with individual grease-filled chamber) that drive back lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft meant for shrink disc, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as torque hands, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers include a mixture of planetary and bevel helical gears that takes advantage of the strengths of each technology: small size, reliability and easy maintenance. The BPH series of correct angle gearboxes combines one sluggish helical stage with a pair of Gleason bevel gears and one or more planetary stages. The design of the compact gear products is based upon specific analyses using FEM methods, which means efficiency, duration and silence. These lighter, more compact equipment reducers surpass traditional solutions, ensuring shorter production situations and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmission Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technologies | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear unit, adapter, coupling, and motor.
A planetary gearmotor is more compact (shorter), as intermediate components such as adapter flanges and couplings are not necessary.
A large number of variants ensures the best adaptation to the application form.
Finely graded equipment ratios due to the high variance of the Ever-Power gearmotor at the input end.
Short delivery times for standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive range of additional components available from the entire Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as program and solution provider who products complete drive systems in one source.
Ever-Power is China s leading producer of Planetary Gearboxes for industry applications in material handling, sugar, marine, defense, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes possess modular style, great quality, high energy performance, low noise, long services life, high radial loading ability, and all at affordable pricing with stellar Ever-Power support. Our quality range includes Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft mounted.
All Ever-Power planetary gear units are offered in high capacity ranges with tested Ever-Power quality. Ready offered sizes guarantee not only a big torque spectrum but also something range that provides you with multiple choices. Make the most of the flexibility Ever-Power provides, leverage the advantages of Ever-Power planetary equipment units. Here, you will find off-the-shelf, highly sophisticated drive and gear device solutions. Our standard product range already contains solutions for a big number of particular requirements that require to be taken under consideration in a great selection of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Product packaging, Textile, Chemical substance, Sugar, Material Handling Devices, Mining, and Steel industries.