China high quality Anodizing 1-3 Qd Crate 76X60X5mm China Aluminum Alloy CNC Spare Part Gear bevel gear set
Product Description
Large Aluminum Alloy Precision Machine Machinery Processing CNC Machining Parts
Features of CNC parts
1. Precision CNC parts strictly according to customers’ drawing,packing and quality request
2. Tolerance: Can be kept in +/-0.005mm
3. 100% inspection during production to ensure the quality
4. Experienced technology engineers and well trained workers
5. Fast and timely delivery. Speedy & professional service
6. Provide customer professional suggestion while in the process of customer designing to save cost.
7. Quality assurance in accordance with ISO9001
| Material | Stainless Steel | SS201,SS303,SS304,SS316,SS416,SS420,17-4PH,SUS440C |
| Steel | Q235,C20,C45(K1045),1214,1215 | |
| Brass | C36000(C26800),C37700(HPb59),C38500(HPb58),C27200(CuZn37),C28000(CuZn40/H62),C3604 | |
| Bronze | C51000, C52100, C54400,CuSn8 | |
| Aluminum | AL2571,AL5754(Almg3),AL5083,AL6061,AL6063,AL5052,AL7075 | |
| Alloy Steel | SCM435,10B21 | |
| Plastic | PA6,PA66,PP,PC,POM,FR4,ABS,Acrylic | |
| Others | According to customers’ requirements |
| Processing | CNC machining, CNC milling and turning, drilling, grinding, stamping, tapping,bending |
| Finish | Anodizing ,Heat treatment, polishing, powder coating, galvanized, electroplating, spraying, and painting |
| Dimensions | According to customer’s drawing |
| Tolerance | ±0.005mm |
| Drawing Format | PDF/JPEG/AI/PSD/CAD/Dwg/Step/LGS |
| MOQ | Negotiable |
| QC Policy | 100% inspection and random inspection before shipment, with QC passed label |
| Stardard | Materials and surface treatment comply with RoHS/Reach Directives |
| Processing Equipments | CNC machining center, CNC milling machine, Drilling machine,grinding machine, CNC machining Puncher, Milling machine,CNC wire-cut machine,Charmfering machine; |
| Testing Equipments | CMM, Projector, Pull Tester, Automatic Optical Inspector, Salt Spray Tester, Durometer, Tensile Machine Calipers, |
| Application | Automation machine, medical device, industrial machine, automobile, electric appliance, robot, computers, tele-communication,and other industries |
| Packaging | PE bags or bubble bags, boxes, cartons, pallet or as per customers’ requirements |
| Trade Terms | EXW, FOB, CIF, As per customers’ request |
| Payment Terms | Paypal or Western Union for sample orders; Larger amount by T/T with 30% as deposit,70% before shipment |
| Delivery Time | Within 15-20 working days after deposit or payment received |
| Shipping Ports | FOB HangZhou |
About us
HangZhou CHINAMFG Hardware Machinery Co., Ltd.specializes in machining all sorts of high precision machinery components, precision CNC metal and non-metal machining parts with various surface treatments, which apply to packaging machines, printing machines, assembly machinery, electronic packing facilities, metal processing facilities, food machinery and pharmaceutical industry, etc. We have been in CNC precision machining industry for over 10 years. We can manufacture all kinds of high precision machine parts with good quality and favorable prices.
The company has set up a special technology research and development department, and has an experienced and innovative technology research and development team. Provide professional services such as drawings, design, production samples, assembly and debugging for all customers. What makes CHINAMFG different, Machining Company is Qida, the label of excellent quality and high efficiency. Over the years, we have introduced a lot of high-tech equipment, such as four-axis CNC machining centers, which allow us to manufacture complex micro-machine precision parts faster than ever before.
Testing Equipment
1. Are you a direct manufacturer?
Yes, we are direct manufacturer. We have been in this domain since 2008. And if you want, we could chatting with you on video via Wechat/ Whatsapp/Messenger and any way you like to show you our plant.
2. How can you guarantee quality?
Always a pre-production sample before mass production;Always final Inspection before shipment;ALWAYS full-inspection we have.
3. What kind of service/products you provide?
1. Service of ODM&OEM/one -stop service/assembly; From mold design, mold making, machining, fabrication, welding, surface treatment, assembly, packing to shipping.
2. Automotive parts, bicycle parts, motorcycle parts, scooter parts, racing parts, audio products, medical equipment parts, electronic instruments parts, kitchen and bathroom products and other hardware parts.
3. Iron/stainless steel/aluminum/titanium/brass/bronze/steel alloys/hardened parts/any kind of precision parts you need.
4. Automatic lathe turning parts, milling parts, bending parts, welding parts, stamping parts. All kinds of hardware could be customized here, your precious contact is much welcomed!
4. Why should we buy from you not from other suppliers?
(1). We have own plant and 80% of staff(especially the technical staff) in our company have experience for over 20 years.
(2). We provide a competitive price.
(3). High precision, tolerance can be within + 0.005
(4). 10 years’ fabrication experience.
(5). Small order also is welcomed. M100
(6). We can also provide one-stop service, including mold and assembly.
(7). All your information is confidential, and we can CHINAMFG NDA as well.
5. How can I close my deal with you?
This is easy. Firstly, contact our consultant. our consultant will response you within 10 minutes. Secondly, you can provide drawings and the specification about your custom products to us. Thirdly, confirm the contract and pay, and we will start production. we will choose the best mode of transportation for you.
6.Are you available for customized design drawings?
Yes, DWG, DXF, DXW, IGES, STEP, PDF etc.
7. What’s the MOQ?
In general 100pcs, but can accept low quantity in special conditions.
8.What’s the leading time?
It depends on quantity, generally 7-20 days after order confirmation.
9. Can we know the production process without visiting the factory?
We will offer detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
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| After-sales Service: | 1-3 |
|---|---|
| Warranty: | 1-3 |
| Type: | Car Reducer |
| Material: | Aluminum |
| Surface Treatment: Oxidation: | Anodizing |
| Tolerance: | +/-0.005 |
| Samples: |
US$ 1.5/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can aluminum gears withstand high torque and load conditions?
Aluminum gears have certain limitations when it comes to high torque and load conditions. Here’s a detailed explanation:
1. Strength: Aluminum is generally not as strong as materials like steel or cast iron. While aluminum alloys used for gears can offer good strength, they may not be as robust as traditional materials in terms of absolute strength. Under extremely high torque or heavy load conditions, there is a risk of deformation or failure of aluminum gears.
2. Design Considerations: To ensure that aluminum gears can withstand high torque and load conditions, proper design considerations are crucial. Factors such as gear geometry, tooth profile, tooth thickness, and material selection need to be carefully evaluated and optimized. Reinforcements, such as ribbing or thicker sections, can be incorporated into the gear design to enhance strength and load-bearing capacity.
3. Heat Dissipation: Aluminum has good thermal conductivity, which helps dissipate heat generated during high torque or heavy load operations. Heat can affect the performance and integrity of gears, leading to increased wear or potential failure. Proper lubrication and cooling mechanisms should be implemented to manage heat buildup and ensure optimal gear performance.
4. Surface Treatments: Surface treatments like hard anodizing or coatings can be applied to aluminum gears to improve their hardness, wear resistance, and surface durability. These treatments help mitigate the effects of high torque and load conditions, reducing the risk of surface damage or wear.
5. Application Considerations: The suitability of aluminum gears for high torque and load conditions depends on the specific application requirements. In some cases, aluminum gears may be well-suited for moderate torque and load applications, such as in certain automotive or machinery applications. However, in heavy-duty or extreme conditions, alternative materials like steel or cast iron may be more appropriate.
It’s important to note that engineering judgment, proper design practices, and thorough evaluation of the specific operating conditions are essential in determining whether aluminum gears can withstand high torque and load conditions. In critical applications where high torque or heavy loads are expected, gear manufacturers may choose materials with higher strength and load-bearing capabilities.
In summary, while aluminum gears can be used in certain high torque and load conditions, their suitability depends on factors such as gear design, material selection, heat dissipation, surface treatments, and application requirements. Careful consideration and engineering expertise are necessary to ensure safe and reliable operation of aluminum gears under these conditions.
Can aluminum gears be used in aerospace and aviation applications?
Aluminum gears can indeed be used in aerospace and aviation applications. Here’s a detailed explanation:
1. Weight Reduction: Aluminum is known for its lightweight properties. In aerospace and aviation industries, weight reduction is a critical factor for improving fuel efficiency, increasing payload capacity, and enhancing overall performance. Aluminum gears offer a significant advantage over heavier materials like steel, helping to achieve weight savings without compromising strength and functionality.
2. Corrosion Resistance: Aluminum alloys are inherently corrosion-resistant, especially when compared to ferrous materials like steel. In aerospace and aviation environments, where exposure to moisture, humidity, and harsh chemicals is common, corrosion resistance is vital. Aluminum gears can withstand these corrosive conditions, reducing the risk of gear degradation and ensuring long-term reliability.
3. Thermal Conductivity: Aluminum has excellent thermal conductivity, allowing for efficient heat dissipation. In aerospace and aviation applications, where gears may be subjected to high-speed rotations or heavy loads, heat generation can be a concern. Aluminum gears can effectively transfer and dissipate heat, helping to maintain optimal operating temperatures and prevent overheating-related failures.
4. Low Noise and Vibration: Aluminum gears possess inherent damping properties, which can contribute to lower noise and vibration levels. In aerospace and aviation, noise reduction is crucial for passenger comfort, crew safety, and compliance with regulatory requirements. Aluminum gears can help reduce gear-induced noise and vibration, enhancing the overall user experience.
5. Manufacturability: Aluminum is a highly formable material, enabling complex gear designs and intricate shapes. It can be fabricated through various processes such as casting, machining, or powder metallurgy, offering flexibility in manufacturing techniques. This allows for the production of custom gear geometries and optimized designs to meet specific aerospace and aviation requirements.
6. Compatibility with Composites: The aerospace and aviation industries widely use composite materials for their high strength-to-weight ratios. Aluminum gears can be designed to be compatible with composite structures, integrating seamlessly with other components in aircraft or spacecraft systems. This compatibility allows for efficient transmission of motion and power within composite assemblies.
7. Regulatory Compliance: Aluminum is a well-established material in aerospace and aviation industries, and its use in gears aligns with industry standards and regulatory requirements. The performance and reliability of aluminum gears have been extensively studied and validated, making them a trusted choice for critical applications.
In summary, aluminum gears are well-suited for aerospace and aviation applications due to their lightweight nature, corrosion resistance, thermal conductivity, low noise and vibration characteristics, manufacturability, compatibility with composites, and compliance with industry standards. These factors make aluminum gears a viable option for enhancing performance, efficiency, and safety in the aerospace and aviation sectors.
What industries commonly use aluminum gears?
Aluminum gears find applications in various industries. Here’s a detailed explanation:
1. Automotive Industry: The automotive industry extensively uses aluminum gears, particularly in transmissions and differentials. The lightweight nature of aluminum gears helps improve fuel efficiency and overall vehicle performance. Additionally, aluminum gears are used in engine timing systems, power steering mechanisms, and other automotive components.
2. Aerospace Industry: Aluminum gears are utilized in the aerospace industry for applications such as aircraft engines, landing gear systems, and actuation mechanisms. The weight reduction benefits of aluminum gears are particularly valuable in aerospace, where minimizing weight is crucial for fuel efficiency and payload capacity.
3. Railway Industry: Aluminum gears are employed in various railway applications, including propulsion systems, gearboxes, and braking systems. The lightweight nature of aluminum gears helps reduce energy consumption and enhances the overall efficiency of railway systems. Additionally, aluminum gears offer corrosion resistance, which is advantageous in railway environments.
4. Marine Industry: Aluminum gears are used in marine applications, such as boat propulsion systems, marine engines, and winches. The corrosion resistance of aluminum gears is especially important in marine environments where exposure to saltwater and moisture is common.
5. Machinery and Equipment Manufacturing: Aluminum gears are utilized in a wide range of machinery and equipment, including industrial machinery, agricultural equipment, construction machinery, and material handling systems. The lightweight nature, corrosion resistance, and design flexibility of aluminum gears make them suitable for various machinery applications.
6. Electronics and Robotics: Aluminum gears are employed in electronics and robotics applications where weight reduction, compact size, and electrical conductivity are essential. They are used in precision equipment, robotic arms, automation systems, and various electromechanical devices.
7. Medical Equipment: The medical equipment industry utilizes aluminum gears in devices such as imaging equipment, robotic surgical systems, and diagnostic instruments. Aluminum gears offer advantages such as lightweight construction, noise reduction, and electrical conductivity in medical applications.
8. Sports and Recreation: Aluminum gears are used in sports and recreational equipment, including bicycles, motorcycles, scooters, and fitness machines. The lightweight nature of aluminum gears contributes to improved performance, maneuverability, and user experience in these applications.
9. Power Generation: Aluminum gears find applications in power generation systems, such as wind turbines and hydroelectric generators. The lightweight construction of aluminum gears facilitates efficient energy conversion and reduces the loads on the power transmission components.
These are just a few examples of the industries that commonly use aluminum gears. The versatility, lightweight nature, corrosion resistance, and other advantageous properties of aluminum gears make them suitable for a wide range of applications across numerous industries.
editor by Dream 2024-05-15